Mechanical parts processing refers to the raw materials through mechanical equipment for cutting, forging, drilling, grinding and other processes, processing into parts to meet specific functional requirements. In industrial production, mechanical parts processing is a very important link, directly affecting the quality and performance of products. As mechanical parts processing involves complex processes and technologies, there are some common problems, the need to take timely countermeasures to solve. This paper will analyze and discuss the problems and countermeasures of mechanical parts processing.
Problems:
- Processing accuracy is not high
In the process of machining mechanical parts, due to wear and tear of equipment, improper control of process parameters and other factors, resulting in the machining accuracy of the parts can not meet the design requirements. This situation is particularly prominent in the processing of parts with high precision requirements, which seriously affects the quality and reliability of the product.
- Parts surface roughness
Due to improper selection of tools, cutting speed is too fast or too slow and other reasons, resulting in the roughness of the surface of the parts is large. This will directly affect the assembly and use of parts performance, and may even lead to product failure.
- Serious thermal deformation
In the machining process, due to the accumulation of cutting heat, may lead to thermal deformation phenomenon of the parts. Especially for metal materials, this problem is more prominent, need to take effective countermeasures to solve.
- Serious tool wear
Tools are prone to wear in the high-speed cutting process and need to be replaced regularly, but in practice, they are often not found and replaced in time, thus affecting the quality of parts processing.
- Inefficient machining
Due to the aging of equipment, process parameters are not set reasonably, resulting in low efficiency of parts processing, affecting the production schedule and cost control.
- Complex processing technology
Some parts of the machining process is very complex, need to go through a number of procedures to complete, and in actual production there are often unreasonable procedures, poor collaboration and other issues, resulting in low production efficiency.
The problems listed above are only part of the mechanical parts processing, there may be other problems in actual production. In the face of these problems, we need to take certain countermeasures to solve them.
Countermeasures:
- Strengthen equipment maintenance and management
For processing accuracy is not high, the surface roughness of parts, tool wear and serious problems, can be solved by strengthening the daily maintenance and management of equipment. Regular maintenance of equipment, timely replacement of badly worn tools, adjust cutting parameters, etc., can effectively improve the machining performance of the equipment to ensure the quality of machining parts.
- Optimize the machining process
For low processing efficiency, complex machining process problems, can be solved by optimizing the machining process. Reasonable selection of tools and cutting parameters, optimize the work arrangement, the use of new machining technology, etc., can improve machining efficiency, shorten the production cycle, reduce costs.
- Strengthen technical training
For a variety of problems in the processing of mechanical parts, the need to strengthen the technical training of employees to improve their professional and technical level and operational capacity. Only skilled employees can ensure the quality and efficiency of parts processing.
- Introduction of advanced equipment and technology
In view of the problems of poor machining precision and serious thermal deformation, we can consider introducing advanced machining equipment and technology. For example, CNC machining equipment, laser machining technology, etc. can improve the precision and quality of parts machining and reduce the risk of thermal deformation.
- Strengthen quality control
Regular quality monitoring of processing output parts, timely detection and resolution of existing problems, can help enterprises to eliminate quality hazards in advance, to ensure product quality.
Mechanical parts processing problems are multifaceted, need to take a series of initiatives and countermeasures in production and management to solve.
Only by constantly improving and perfecting the processing technology, equipment and management, in order to ensure product quality, improve production efficiency, reduce production costs, and create greater value for the sustainable development of enterprises.
